OrbitalHub

Credits: NASA

Orbital will employ its Taurus II medium-lift launch vehicle and the Cygnus spacecraft in order to service the International Space Station (ISS) under the Commercial Resupply Services (CRS) contract.

Orbital is one of the two companies awarded CRS contracts under the Commercial Orbital Transportation Services Project (COTS).

NASA announced the COTS project on January 18, 2006. The purpose of the program is to stimulate the development of access to low Earth orbit (LEO) in the private sector. At the time, with the imminent retirement of the Space Shuttle fleet, NASA was faced with the option of buying orbital transportation services on foreign launch systems: the Russian Soyuz / Progress, the European Ariane 5 / ATV, or the Japanese H-II / HTV.

Another factor taken into consideration by NASA was that competition in the free market could lead to the development of more efficient and affordable launch systems compared to launch systems that a government agency could build and operate.

Credits: Orbital

Orbital relies on proven experience in launch vehicle technology. Taurus II is designed to provide low-cost and reliable access to space, and it uses systems from other members of Orbital’s family of successful launchers: Pegasus, Taurus, and Minotaur.

Taurus II is a two-stage launch vehicle that can use an additional third stage for achieving higher orbits. The payloads handled by Taurus II can have a mass of up to 5,400 kg.

Orbital is responsible for overall development and integration of the first stage. The two AJ26-62, designed and produced by Aerojet and Orbital, are powered by liquid oxygen and kerosene. The core design is driven by NPO Yuzhnoye, the designer of the Zenit launchers.

The AJ26-62 engines are basically the NK-33 engines designed by the Kuznetsov Design Bureau for the Russian N-1 launch vehicle, and remarketed by Aerojet under a new designation.

The second stage uses an ATK Castor-30 solid motor with thrust vectoring. This stage evolved from the Castor-120 solid stage.

The optional third stage is developed by Orbital. The stage was dubbed the Orbit Raising Kit (ORK) and it uses a helium pressure regulated bi-propellant propulsion system powered by nitrogen tetroxide and hydrazine. ORK evolved from the Orbital STAR Bus. Because it is a hypergolic stage, it allows several burns to be performed in orbit, and can be used for high-precision injections using various orbital profiles.

Credits: Orbital

Cygnus will only have cargo capability and will be able to deliver up to 2,300 kg of pressurized or un-pressurized cargo to the ISS. The spacecraft will also be able to return up to 1,200 kg of cargo from ISS to Earth.

The two components of the Cygnus spacecraft will be the service module and the cargo module.

The service module is based on the Orbital STAR bus (like the ORK stage), and will use two solar arrays for producing electrical power for the navigation systems onboard.

The pressurized cargo module is based on the Italian-built Multi-Purpose Logistics Module (MPLM). The un-pressurized cargo module is based on NASA’s ExPRESS Logistics Carrier.

Cygnus will not dock to the ISS in the same manner as the European ATV, but it will be able to maneuver close to the ISS where the Canadarm 2 robotic arm will be used to capture it and berth it to the Node 2 module, similar to the Japanese HTV or SpaceX’s Dragon spacecraft.

The Mid-Atlantic Regional Spaceport (MARS), located at NASA’s Wallops Island Flight Facility on Virginia’s Eastern shore, was chosen by Orbital to serve as the base of operations for the Taurus II launch vehicle.

MARS has two FAA licensed launch pads for LEO access. MARS also offers access to suborbital launchers, vehicle and payload storage, and processing and launch facilities.

Credits: NASA

Due to the location of the spaceport, latitude 37.8 degrees N, longitude 75.5 degrees W, optimal orbital inclinations for the launches performed at MARS are between 38 and 60 degrees. Polar and retrograde orbits can also be serviced with additional in-flight maneuvering.

The first flight of Orbital’s new Taurus II / Cygnus launch system under COTS is scheduled for late 2010.

The awarded contracts are fixed-price indefinite delivery, indefinite quantity contracts. They will begin January 1, 2009, and are effective through December 31, 2016. SpaceX and Orbital each will have to deliver a minimum of twenty metric tons of cargo to the space station, and they will also have to deliver non-standard services in support of the cargo resupply, including analysis and special tasks as the government deems necessary.

SpaceX will service the ISS with its Falcon9/Dragon system.

“The SpaceX team is honored to have been selected by NASA as the winner of the Cargo Resupply Services contract,” said Elon Musk, CEO and CTO, SpaceX. “This is a tremendous responsibility, given the swiftly approaching retirement of the Space Shuttle and the significant future needs of the Space Station. This also demonstrates the success of the NASA COTS program, which has opened a new era for NASA in US Commercial spaceflight.”

Orbital will employ the Taurus II^TM medium-lift launch vehicle and the Cygnus^TM maneuvering space vehicle.

“We are very appreciative of the trust NASA has placed with us to provide commercial cargo transportation services to and from the International Space Station, beginning with our demonstration flight scheduled in late 2010,” said Mr. David W. Thompson, Orbital’s Chairman and Chief Executive Officer. “The CRS program will serve as a showcase for the types of commercial services U.S. space companies can offer NASA, allowing the space agency to devote a greater proportion of its resources for the challenges of human spaceflight, deep space exploration and scientific investigations of our planet and the universe in which we live.”

Both Orbital and SpaceX have issued press releases with more details about the CRS contracts.

Credits: SpaceX

Another critical milestone has been reached by SpaceX with the arrival of Falcon 9 hardware at Cape Canaveral.

After the full mission-length firing test of the Falcon 9 first stage engines and the firing test of the Dragon maneuvering thruster, the arrival of the Falcon 9 first stage fuel tank fulfills SpaceX’s commitment to having Falcon 9 hardware at Cape Canaveral by year-end.

“Christmas has arrived a few days early for our team at the Cape,” said Brian Mosdell, Director of Florida Launch Operations for SpaceX. “The packages measure extra large this year, and they will keep everyone busy in the coming weeks.”

All of the Falcon 9 elements and the ground support hardware have already left the SpaceX manufacturing facility in Hawthorne, California. The hardware will make its way to the launch site at Cape Canaveral over the next two weeks. The Falcon 9 will then be assembled on horizontal and raised to vertical on the custom built erector.

Credits: SpaceX

There are four Falcon 9 launches scheduled for 2009. Two of these launches are demonstration flights with the Dragon spacecraft as part of the NASA Commercial Orbital Transportation Services (COTS) competition. A total of three flights of the Falcon 9/Dragon launch system will be conducted under the agreement, in order to demonstrate cargo delivery capability to the International Space Station (ISS).

NASA’s agreement with SpaceX can be extended to include demonstrating transport of crew to and from the ISS.

“2008 has been a year of rapid progress for SpaceX,” said Elon Musk, CEO and CTO of SpaceX. “The delivery of the Falcon 9 to the Cape is a major milestone in designing and deploying the most reliable, cost-efficient fleet of launch vehicles in the world. I applaud our SpaceX team who has worked 24/7 to make this happen.”

SpaceX has made available a video of Elon Musk giving a tour of the SpaceX Falcon 9 launch site at Space Launch Complex 40, Cape Canaveral AFS, Florida.

Credits: ESA/NASA

Columbus is an integral part of the International Space Station (ISS), and it is the first European laboratory dedicated to long-term experimentation in zero-g conditions. The projected lifetime of the laboratory is ten years.

The laboratory is named after the famous Italian navigator and explorer Christoforo Columbus, who discovered the Americas in 1492.

The Columbus Laboratory is a large, pressurized aluminum cylinder measuring 4.5 meters in diameter and 6.9 meters in length. Its side walls contain eight research racks, with another two in the ceiling. Each one of these racks contains its own power and cooling systems. Video and data links systems feed information back to researchers and control centers on the Earth.

Columbus is the smallest ISS laboratory, but it has the same scientific, power, and data handling capacity as the other laboratories owned by Russia, USA, and Japan.

Credits: ESA/NASA

Scientific experiments started immediately on the Columbus because the laboratory arrived at the station with four scientific facilities pre-installed.

Columbus is used to carry out experiments in many different disciplines, including biology, biotechnology, fluid and material science, medicine, and human physiology.

The key element in these experiments is the micro gravity. In micro gravity, with gravitational forces much weaker than on the ground, processes that are obscured by gravity become noticeable. The research racks onboard Columbus are designed to investigate how micro gravity affects materials, biological specimens, and people.

Columbus contains the European Physiology Module Facility, the Fluid Science Laboratory, the BioLab, the Material Science Laboratory, and the European Drawer Rack, which can house a variety of small experiments.

Credits: ESA/NASA

Problems that are investigated on Columbus include the loss of bone cells by astronauts, plant growth in micro gravity, fluids behavior, and combustion of materials.

Experiments are also conducted outside of Columbus. These experiments are used to study the Earth or to expose materials to the harsh radiation, temperature, and the vacuum of space.

The mission that delivered the Columbus Laboratory to the ISS was STS-122. On February 7, 2008, the Space Shuttle Atlantis lifted off from Cape Canaveral, with Columbus docked into its cargo bay.

A vital part of the ISS and a prerequisite for the STS-122 mission, the Italian-built Node2 module (a.k.a. Harmony) was delivered to the ISS by the STS-120 mission in October 2007. The node is used as a connecting component for the Columbus Laboratory and the Kibo Laboratory. Node2 is also a docking port for the Space Shuttle.

Credits: ESA/NASA

Prior to the STS-122 mission , there were two spacewalks performed by the ISS Expedition 16 crew to prepare Node2 in order to receive the Columbus Laboratory.

ESA astronauts Léopold Eyharts from France and Hans Schlegel from Germany were members of the STS-122 mission. With five other NASA astronauts, they were part of the Columbus assembly and commissioning mission.

Schlegel spent twelve days in space and undertook two spacewalks to install the laboratory. Eyharts oversaw the installation and the start-up of the laboratory during a longer mission spent onboard the ISS.

Columbus was attached to the Harmony module on February 11, 2008, during the first spacewalk of the STS-122 mission. During this spacewalk, NASA astronauts Stanley Love and Rex Walheim spent nearly eight hours outside the ISS. The ISS robotic arm, Canadarm2, was used to move the laboratory from the cargo bay of the Space Shuttle to the starboard side of the Harmony module.

Credits: ESA/NASA

The second spacewalk of the mission lasted six hours and forty-five minutes. Schlegel and Walheim performed a regular station maintenance operation: they replaced the nitrogen tank that is used to pressurize the ammonia cooling system that runs on the ISS.

ESA was quite inspired to name the laboratory Columbus because it will open the world of micro gravity to a multitude of discoveries, in the same way that Christoforo Columbus opened up the New World to European explorers.

Credits: NASA

The propulsion division of SpaceX has performed another important test. After the test of the Falcon 9’s first stage Merlin engines, the smallest engine of the SpaceX family, Draco, has been put to test.

During the test, the thruster fired for ten minutes, paused for ten minutes, and then was restarted for an additional minute.

The test was performed on a new vacuum test stand built by SpaceX, and put into operation in March 2008 at the SpaceX Test Facility outside McGregor, Texas.

“Draco performed perfectly during the entire test, with expected temperatures and excellent performance,” said David Giger, Propulsion Manager, SpaceX. “We also broke the SpaceX record for longest continuous burn previously held by Kestrel, the Falcon 1 second stage engine.”

The Dragon spacecraft uses eighteen Draco thrusters for orbital maneuvering, attitude control, and to initiate the atmospheric re-entry. Each Draco thruster can deliver up to 400N of force. The thruster is powered by a combination of mono methyl hydrazine (MMH) and nitrogen tetroxide (NTO), which is the same bipropellant used by the orbital maneuvering system (OMS) of the Space Shuttle.

Credits: NASA

MMH and NTO are used as propellants because they have long on-orbit lifetimes. This will allow the Dragon spacecraft to perform longer missions to the International Space Station (ISS). The goal is to use the spacecraft as an emergency escape capsule for the crew working on the ISS.

SpaceX has released a video of the Draco thruster vacuum firing.

Credits: ESA

The European presence in space has become more prominent over the years. The development of the Columbus Laboratory and the introduction of the Automated Transport Vehicle (ATV) are two major milestones that have opened a new era for Europe’s presence in space.

Europe now aspires to consolidate its independence with the Large Cargo Return (LCR) and the Crew Transport Vehicle (CTV).

The LCR and the CTV are the new versions of the ATV that are now being considered by ESA’s Human Spaceflight Directorate. These versions of the ATV reuse the service module of the ATV configuration. A capsule with re-entry capability will replace the integrated cargo carrier. In the first phase, the capsule will bring cargo from the ISS down to Earth. The ultimate goal is to be able to carry a full crew up to the ISS and bring the crew back to Earth.

Credits: ESA

Atmospheric re-entry is not a new challenge for ESA engineers.

Past programs – like the Atmospheric Re-entry Demonstrator – and future programs – like the Intermediate Experimental Vehicle (IXV) – will help validate models used for the simulation of the re-entry phase and also provide a solid base in designing materials for the thermal protection system.

However, one challenge that needs to be addressed is the ejection system for the CTV/Ariane V configuration. The safety of the crew has to be ensured in the case of an anomaly on the launch pad or during the ascent phase of the flight. ESA will have to develop new technologies to satisfy this crucial requirement.

Credits: ESA

ESA has already proposed the LCR and the CTV versions of the ATV as the next step in the evolution of the ATV. However, the decision to go forward lies with the Council of the European Space Ministers. If ESA proposals are approved, the first flight of the LCR is expected in 2015, and the CTV could be docking to the ISS by 2020.

Check out ESA’s podcast about the new proposed programs that are based on the ATV.