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Archive for the Spacecraft Design category

May 7, 2021

SN15 High-Altitude Flight Test

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SpaceX dicit:

The SpaceX team attempted a high-altitude flight test of Starship serial number 15 (SN15) – our fifth high-altitude flight test of a Starship prototype from Starbase in Texas. SN15 has vehicle improvements across structures, avionics and software, and the engines that will allow more speed and efficiency throughout production and flight: specifically, a new enhanced avionics suite, updated propellant architecture in the aft skirt, and a new Raptor engine design and configuration.

Similar to previous high-altitude flight tests of Starship, SN15 is powered through ascent by three Raptor engines, each shutting down in sequence prior to the vehicle reaching apogee – approximately 10 km in altitude. SN15 performed a propellant transition to the internal header tanks, which hold landing propellant, before reorienting itself for reentry and a controlled aerodynamic descent.

The Starship prototype descended under active aerodynamic control, accomplished by independent movement of two forward and two aft flaps on the vehicle. All four flaps are actuated by an onboard flight computer to control Starship’s attitude during flight and enable precise landing at the intended location. SN15’s Raptor engines then reignited as the vehicle attempted a landing flip maneuver immediately before touching down on the landing pad adjacent to the launch mount.

A controlled aerodynamic descent with body flaps and vertical landing capability, combined with in-space refilling, are critical to landing Starship at destinations across the solar system where prepared surfaces or runways do not exist, and returning to Earth. This capability will enable a fully reusable transportation system designed to carry both crew and cargo on long-duration, interplanetary flights and help humanity return to the Moon, and travel to Mars and beyond.

Video credit: SpaceX

 

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April 9, 2021

SN11 High-Altitude Flight Test

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SpaceX dicit:

The SpaceX team attempted a high-altitude flight test of Starship serial number 11 (SN11) – our fourth high-altitude flight test of a Starship prototype from Starbase in Texas. Similar to previous high-altitude flight tests of Starship, SN11 was powered through ascent by three Raptor engines, each shutting down in sequence prior to the vehicle reaching apogee – approximately 10 km in altitude. SN11 performed a propellant transition to the internal header tanks, which hold landing propellant, before reorienting itself for reentry and a controlled aerodynamic descent.

A controlled aerodynamic descent with body flaps and vertical landing capability, combined with in-space refilling, are critical to landing Starship at destinations across the solar system where prepared surfaces or runways do not exist, and returning to Earth. This capability will enable a fully reusable transportation system designed to carry both crew and cargo on long-duration, interplanetary flights and help humanity return to the Moon, and travel to Mars and beyond.

Video credit: SpaceX

 

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April 8, 2021

Artemis Rocket Stage Adapter Welding

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NASA dicit:

Video shows engineers at NASA’s Marshall Space Flight Center in Huntsville, Alabama, completing the welds to form the launch vehicle stage adapter (LVSA) for NASA’s Space Launch System (SLS) rocket. The launch vehicle stage adapter in this video will fly on Artemis II, the first crewed mission of NASA’s Artemis program. Upon stacking the upper and lower cones, technicians use advanced robotic tooling and an innovative process called friction stir welding, to join the cones of the LVSA to form one structure.

The next step in the manufacturing process is the installation of the pneumatically actuated frangible joint which sits atop the LVSA and helps separate the core stage and LVSA from the Interim Cryogenic Propulsion Stage (ICPS) during flight. After the core stage launches the rocket, the ICPS provides the power to send the Orion spacecraft and its crew to the Moon.

Video credit: NASA’s Marshall Space Flight Center

 

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March 25, 2021

SN10 High-Altitude Flight Recap

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SpaceX dicit:

On March 3, Starship serial number 10 (SN10) completed SpaceX’s third high-altitude flight test of a Starship prototype as it successfully ascended, transitioned propellant, and reoriented itself for reentry and an active aerodynamic controlled descent. SN10’s Raptor engines reignited to perform the vehicle’s landing flip maneuver immediately before successfully touching down on the landing pad.

Test flights such as SN10’s are about improving our understanding and development of a fully reusable transportation system designed to carry both crew and cargo on long-duration interplanetary flights, and help humanity return to the Moon, and travel to Mars and beyond.

Video credit: SpaceX

 

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February 23, 2021

RS-25 Engine Test

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Wikipedia dicit:

The Aerojet Rocketdyne RS-25, also known as the Space Shuttle main engine (SSME), is a liquid-fuel cryogenic rocket engine that was used on NASA’s Space Shuttle. NASA is planning to continue using the RS-25 on the Space Shuttle’s successor, the Space Launch System (SLS).

Designed and manufactured in the United States by Rocketdyne (later known as Pratt & Whitney Rocketdyne and Aerojet Rocketdyne), the RS-25 burns cryogenic liquid hydrogen and liquid oxygen propellants, with each engine producing 1,859 kN (418,000 lbf) of thrust at liftoff. Although the RS-25 can trace its heritage back to the 1960s, concerted development of the engine began in the 1970s, with the first flight, STS-1, occurring on April 12, 1981. The RS-25 has undergone several upgrades over its operational history to improve the engine’s reliability, safety, and maintenance load.

The engine produces a specific impulse (Isp) of 452 seconds (4.43 km/s) in a vacuum, or 366 seconds (3.59 km/s) at sea level, has a mass of approximately 3.5 tonnes (7,700 pounds), and is capable of throttling between 67% and 109% of its rated power level in one-percent increments. Components of the RS-25 operate at temperatures ranging from −253 to 3,300 °C (−400 to 6,000 °F).

The Space Shuttle used a cluster of three RS-25 engines mounted in the stern structure of the orbiter, with fuel being drawn from the external tank. The engines were used for propulsion during the entirety of the spacecraft’s ascent, with additional thrust being provided by two solid rocket boosters and the orbiter’s two AJ10 orbital maneuvering system engines. Following each flight, the RS-25 engines were removed from the orbiter, inspected, and refurbished before being reused on another mission. On Space Launch System flights, all engines will be discarded into the Atlantic ocean. On initial flights, these discarded units will be historic Shuttle engines.

Video credit: NASA’s Stennis Space Center

 

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February 18, 2021

Mission Extension Pods

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Northrop Grumman dicit:

SpaceLogistics LLC, a Northrop Grumman Company, has partnered with DARPA on the agency’s Robotic Servicing of Geosynchronous Satellites (RSGS) program.

The groundbreaking mission features the first-ever commercial robotic servicing spacecraft, known as the Mission Robotic Vehicle (MRV), and aims to expand the market for satellite servicing with advanced robotics technology.

The company is also developing Mission Extension Pods (MEPs) to be installed by the MRV. The new pods act in place of the propulsion system of aging satellites and provide six years of life extension.

Video credit: Northrop Grumman

 

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